
Siemens 6AV4010-1AA00-0AA0 SIMATIC OP3
€ 822,00
The Siemens 6AV4010-1AA00-0AA0 is the SIMATIC OP3 operator panel, part of Siemens' SIMATIC HMI product family. It is a compact, text-based operator panel designed for simple machine-level human-machine interface tasks. The OP3 provides a cost-effective solution for displaying process values, alarms, and operator messages in industrial environments.
The OP3 features a 2-line LCD text display capable of showing up to 20 characters per line, with a membrane keypad for operator input. It communicates via the MPI (Multi-Point Interface) protocol, allowing direct connection to SIMATIC S7-200, S7-300, and S7-400 PLCs. The unit operates on a 24 V DC supply and is configured using the ProTool software package. It supports up to 40 message texts and basic alarm management functions.
The SIMATIC OP3 is typically deployed in simple machine control panels, conveyor systems, packaging machinery, and small-scale process automation where basic status display and operator input are required. Its compact form factor and straightforward MPI connectivity make it well suited for retrofit applications and cost-sensitive installations where a full graphical HMI is not necessary.
Technical Specifications
| Display Type | LCD text display |
|---|---|
| Display Lines | 2 lines x 20 characters |
| Input Voltage | 24 V DC |
| Communication Interface | MPI (Multi-Point Interface) |
| PLC Compatibility | SIMATIC S7-200, S7-300, S7-400 |
| Configuration Software | ProTool |
| Number of Messages | Up to 40 message texts |
| Operating Temperature | 0 °C to +50 °C |
| Storage Temperature | -20 °C to +70 °C |
| IP Protection Rating | IP65 (front panel) |
| Mounting | Panel mounting |
| Certifications | CE, UL |
| Series/Product Family | SIMATIC HMI OP3 |
Common Error Codes & System Events
- Event ID: 10000
- MPI communication error between OP3 and the connected PLC. The panel cannot establish or maintain a connection.
Check MPI cable connections and termination resistors. Verify MPI address settings on both the OP3 and PLC. Ensure baud rate settings match. - Event ID: 10001
- PLC not responding. The OP3 has lost communication with the configured SIMATIC controller.
Verify the PLC is powered and in RUN mode. Check MPI network wiring and connector integrity. Confirm the PLC MPI address matches the OP3 configuration. - Event ID: 20000
- Configuration transfer error. A fault occurred during download of the project configuration to the OP3.
Restart the ProTool configuration software and retry the transfer. Check the PC-to-OP3 cable and COM port settings. Ensure the OP3 is in transfer mode. - Event ID: 20001
- Configuration memory error. The stored project data in the OP3 is corrupt or missing.
Re-download the project configuration from ProTool. If the error persists, perform a factory reset of the OP3 and re-transfer the project. - Event ID: 30000
- Power supply undervoltage detected. The 24 V DC supply voltage has dropped below the acceptable operating threshold.
Measure the supply voltage at the OP3 power connector. Ensure the power supply output is within the specified 24 V DC range. Check wiring for excessive voltage drop. - Event ID: 40000
- Alarm buffer overflow. The number of pending alarms has exceeded the internal buffer capacity of the OP3.
Acknowledge and clear existing alarms on the panel. Review the alarm configuration in ProTool to reduce the number of simultaneous active alarms if possible.
Frequently Asked Questions
Which PLCs are compatible with the SIMATIC OP3?
The OP3 is compatible with SIMATIC S7-200, S7-300, and S7-400 PLCs via the MPI interface. It cannot be used with S7-1200 or S7-1500 controllers, which require newer HMI panels.
What software is used to configure the OP3?
The OP3 is configured using Siemens ProTool software. WinCC Flexible and TIA Portal do not support the OP3 panel.
What is the supply voltage for the 6AV4010-1AA00-0AA0?
The OP3 requires a 24 V DC power supply. Ensure the supply is within the specified tolerance range to avoid undervoltage faults.
What is the IP protection rating of the OP3 front panel?
The front panel of the OP3 carries an IP65 protection rating, making it suitable for panel-mount installations where dust and water spray protection is required.
How many alarm messages can the OP3 store?
The OP3 supports up to 40 configurable message texts, covering both operator messages and alarm messages within the ProTool project.
Troubleshooting
Display remains blank after power on
Check that 24 V DC is present at the power supply terminals of the OP3. Inspect the wiring and connector for loose or broken connections.
Restore correct 24 V DC supply voltage. If voltage is present and display remains blank, the internal LCD or power board may be faulty and the unit should be sent for repair or replacement.
OP3 shows communication error or 'PLC not responding' message
Verify MPI cable is securely connected at both the OP3 and PLC ends. Check that MPI bus termination resistors are correctly placed at both ends of the network. Confirm MPI addresses and baud rate settings match between the OP3 configuration and the PLC.
Correct any address or baud rate mismatches in the ProTool project and re-download. Replace the MPI cable if continuity testing reveals a fault. Ensure only one active termination resistor is present at each end of the MPI bus.
Configuration cannot be downloaded to the OP3
Confirm the OP3 is in transfer mode (accessible via the panel menu). Check the PC programming cable and the COM port or USB adapter being used. Verify ProTool project settings match the OP3 hardware version.
Place the OP3 in transfer mode before initiating the download. Try a different programming cable or USB-to-serial adapter. Reinstall ProTool if software-side errors are reported during transfer.
Keypad buttons not responding or responding incorrectly
Inspect the membrane keypad for physical damage, contamination, or deformation. Test each key systematically using the OP3 built-in key test function if available.
Clean the keypad surface with a dry cloth. If individual keys are unresponsive due to membrane damage, the keypad membrane assembly should be replaced. Contact a qualified repair technician for membrane replacement.
Alarm messages displayed in incorrect language or with garbled characters
Check the language and character set settings within the ProTool project configuration. Verify that the correct project file has been downloaded to the OP3.
Correct the language and character set settings in ProTool and re-download the project to the OP3. Ensure the project file version matches the OP3 firmware version.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
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