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    • Siemens 6AV5020-1BD11-0BA0R SIMATIC OP 20
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    Siemens 6AV5020-1BD11-0BA0R SIMATIC OP 20

    € 2.009,00

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    SKU: 6AV5020-1BD11-0BA0R Category: HMI & Display Brand: Siemens
    • Description
    • Additional information

    The Siemens 6AV5020-1BD11-0BA0R is an operator panel belonging to the SIMATIC OP 20 series, part of Siemens' classic HMI product line. This unit is a text-based operator panel designed for machine-level human-machine interface applications, providing operators with a straightforward interface for monitoring and controlling industrial processes. It is a refurbished or repaired variant (indicated by the 'R' suffix) of the standard OP 20 panel.

    The SIMATIC OP 20 features a multi-line LCD text display capable of showing alphanumeric characters and system messages. It communicates with Siemens SIMATIC S5 and S7 PLCs via MPI or point-to-point serial interfaces, supporting the SIMATIC HMI protocol suite. The panel includes a membrane keypad with function keys for operator input, and is designed for panel-mount installation with a robust front face rated for industrial environments. Configuration is carried out using Siemens ProTool or WinCC flexible software.

    The OP 20 panel is widely used in manufacturing, machine building, and process automation environments where a compact, reliable text-based HMI is required. It is commonly found on packaging machinery, conveyor systems, injection molding machines, and general-purpose industrial equipment. Its compatibility with the SIMATIC S5 and S7 controller families makes it suitable for both legacy system maintenance and ongoing production environments.

    Technical Specifications

    Display Type LCD text display
    Display Lines 4 lines
    Characters per Line 20 characters
    Input/Operating Voltage 24 V DC
    Communication Interface MPI, RS-232 (point-to-point serial)
    PLC Compatibility SIMATIC S5, SIMATIC S7
    Configuration Software ProTool, WinCC flexible
    Mounting Panel mount (front-face installation)
    Operating Temperature 0 °C to 50 °C
    Storage Temperature -20 °C to 60 °C
    Relative Humidity 10 % to 90 % (non-condensing)
    IP Rating (Front) IP 65
    Certifications CE, UL

    Common Error Codes & System Events

    System Error 1
    Communication error between OP 20 and connected PLC; connection to the controller cannot be established.
    Check MPI or serial cable connections and termination resistors. Verify PLC address settings match those configured in ProTool. Restart both the panel and PLC.
    System Error 2
    Configuration data on the panel is invalid or corrupted; the project loaded does not match the connected controller.
    Re-download the project from ProTool or WinCC flexible to the OP 20. Verify the correct PLC type and address are configured in the project.
    System Error 4
    Memory error detected; internal memory checksum failure or project data could not be read correctly.
    Perform a factory reset on the OP 20 and re-transfer the project. If the error persists, the internal memory module may require replacement.
    System Error 6
    Watchdog timeout; the panel firmware has detected a software hang or processing overload.
    Power cycle the OP 20. If the fault recurs, check for excessive tag polling or reduce the number of active alarms in the project configuration.
    System Error 10
    Transfer mode active; the panel is waiting for a project download and is not in normal operating mode.
    Initiate a project transfer from the configuration PC using ProTool or WinCC flexible, or press the appropriate key combination to exit transfer mode if no download is intended.
    System Error 20
    No project found on the panel; the device has been reset or delivered without a loaded project.
    Connect a configuration PC with ProTool or WinCC flexible and download a valid project to the OP 20 panel.
    Alarm Overflow
    The number of active alarms exceeds the panel's alarm buffer capacity, causing older alarms to be overwritten.
    Acknowledge and clear active alarms. Review the alarm configuration in the project to reduce simultaneous alarm generation or increase acknowledgment frequency.

    Frequently Asked Questions

    What PLCs are compatible with the SIMATIC OP 20?

    The OP 20 is compatible with Siemens SIMATIC S5 and S7 PLC families, communicating via MPI or point-to-point RS-232 serial interfaces depending on the configuration.

    What software is used to configure the OP 20 panel?

    The OP 20 is configured using Siemens ProTool or WinCC flexible software. The project is then transferred to the panel via a serial PC/PPI cable or MPI adapter.

    What does the 'R' suffix in the part number 6AV5020-1BD11-0BA0R indicate?

    The 'R' suffix typically denotes that the unit has been refurbished or remanufactured, meaning it has been inspected, repaired, and tested to meet original manufacturer specifications.

    What is the supply voltage required for the OP 20?

    The OP 20 operates on a 24 V DC supply voltage, which is standard for SIMATIC HMI panels in this series.

    What is the front panel protection rating of the OP 20?

    The front face of the OP 20 is rated to IP 65, providing protection against dust ingress and low-pressure water jets, making it suitable for typical industrial panel installations.

    Troubleshooting

    Display remains blank after power on

    Check that 24 V DC is present at the power supply terminals of the panel. Inspect the supply cable and connector for damage or loose connections.

    Restore correct 24 V DC supply. If voltage is confirmed but the display remains blank, the internal power supply board or backlight may be faulty and require replacement.

    Panel displays 'System Error' and will not enter normal operating mode

    The internal project may be corrupted or missing. Connect a configuration PC and attempt to re-transfer the project using ProTool or WinCC flexible.

    Re-download the project to the OP 20. If the error persists after a successful transfer, perform a factory reset and re-transfer. Replace the panel if memory hardware is defective.

    Communication fault between OP 20 and PLC

    Verify MPI or serial cable integrity and correct pin assignment. Check that the PLC address configured in the project matches the actual PLC MPI address. Confirm termination resistors are correctly placed on the MPI network.

    Replace faulty cables, correct address mismatches in the ProTool/WinCC flexible project, and ensure proper MPI bus termination. Restart both devices after making corrections.

    Membrane keypad keys are unresponsive or intermittently failing

    Inspect the membrane keypad for physical damage, contamination, or delamination. Test each key systematically in the panel's diagnostics or transfer mode.

    Clean the keypad surface with a dry cloth. If keys remain unresponsive, the membrane keypad assembly requires replacement, as it is a wear component on this panel type.

    Panel repeatedly resets or reboots during operation

    Check the 24 V DC supply for voltage dips or instability using a multimeter or oscilloscope. Inspect the project for watchdog timeout settings or excessive processing load.

    Stabilize the power supply by using a dedicated 24 V DC rail with adequate current capacity. Optimize the project configuration to reduce polling load. If reboots continue, inspect the internal PCB for capacitor or component failure.

    Condition

    Repair, Used, Refurbished, New in box (sealed)

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