
6SE7027-2TD61-Z SIMOVERT MASTERDRIVES
The Siemens SIMOVERT MASTERDRIVES 6SE7027-2TD61-Z is a vector control AC drive belonging to the SIMOVERT MASTERDRIVES VC (Vector Control) series. This unit is designed for demanding variable-speed drive applications requiring precise speed and torque control of three-phase induction and synchronous motors. The 6SE7027-2TD61-Z is a Siemens product rated for medium power output, suitable for industrial machinery requiring high dynamic performance.
The SIMOVERT MASTERDRIVES VC series supports a wide range of communication interfaces including PROFIBUS-DP, USS protocol, and optional SIMOLINK fiber-optic communication. The drive features closed-loop vector control with or without encoder feedback, enabling high dynamic torque response and accurate speed regulation. It supports a modular design with optional technology boards (T400, VC, etc.) and can be integrated with Siemens SIMATIC automation systems. The unit includes integrated EMC filtering, DC bus coupling capability for energy exchange between multiple drives, and comprehensive protective functions including overcurrent, overvoltage, undervoltage, and overtemperature protection.
The SIMOVERT MASTERDRIVES 6SE7027-2TD61-Z is widely used in industries such as paper and printing, metals and rolling mills, cranes and hoists, extruders, compressors, pumps, and fans. Its vector control capability makes it suitable for applications demanding precise torque control at low speeds, regenerative braking, and coordinated multi-drive systems. The modular hardware architecture and broad communication support make it a preferred choice for complex automation systems requiring integration with higher-level SIMATIC controllers.
Technical Specifications
| Series | SIMOVERT MASTERDRIVES VC |
|---|---|
| Power Rating | 75 kW |
| Input Voltage | 380 – 480 V AC (3-phase) |
| Output Current (Continuous) | 145 A |
| Control Type | Vector Control (VC) with or without encoder feedback |
| Communication Interface | PROFIBUS-DP, USS (RS-485), optional SIMOLINK fiber-optic |
| Feedback Interface | Incremental encoder (HTL/TTL), optional resolver |
| Switching Frequency | 2.5 – 8 kHz (adjustable) |
| Operating Temperature | 0 °C to +40 °C (derating above 40 °C) |
| Storage Temperature | -25 °C to +70 °C |
| Relative Humidity | ≤ 95 % (non-condensing) |
| IP/Protection Rating | IP20 |
| Mounting | Cabinet mounting (booksize/chassis format) |
| Certifications | CE, UL, cUL |
| Braking Resistor Support | Yes (external braking resistor or regenerative feedback unit) |
| EMC Filter | Integrated |
Common Fault Codes
- F001
- Overcurrent: Output current has exceeded the permissible limit, typically caused by a short circuit, motor fault, or excessively fast acceleration ramp.
Check motor wiring for short circuits or ground faults. Verify motor parameters are correctly set. Increase acceleration ramp time (P303/P304). Check for mechanical overload on the motor shaft. - F002
- Overvoltage: DC bus voltage has exceeded the maximum permissible level, often caused by regenerative energy during deceleration or supply voltage spikes.
Increase deceleration ramp time (P305/P306). Check supply voltage for transient overvoltages. Verify braking resistor or regenerative unit is correctly connected and functioning. - F003
- Undervoltage: DC bus voltage has dropped below the minimum permissible level, indicating a supply voltage dip or failure.
Check input supply voltage at all three phases. Verify input fuses and contactors. Investigate supply network for voltage dips or interruptions. - F004
- Overtemperature (heatsink): The drive heatsink temperature has exceeded the permissible limit.
Check that cooling fans are operating correctly. Verify ambient temperature is within specification. Clean heatsink fins of dust and debris. Check for adequate ventilation in the cabinet. - F005
- Overtemperature (motor): Motor thermal model or PTC/KTY sensor has detected motor overtemperature.
Check motor load and duty cycle. Verify motor cooling (fan operation, ventilation). Check PTC/KTY sensor wiring and connection at the drive. Reduce load or increase motor size if overloading is persistent. - F011
- Motor stall / speed deviation: The actual motor speed deviates significantly from the setpoint, indicating a stall condition or encoder fault.
Check encoder wiring and signal integrity. Verify encoder supply voltage. Check for mechanical blockage or excessive load on the motor. Review speed controller parameters (P225, P226). - F023
- Ground fault: A ground fault has been detected on the drive output or motor wiring.
Disconnect motor cables and test insulation resistance of motor windings and cables to earth. Replace damaged cables or motor if insulation is compromised. - F041
- PROFIBUS communication fault: Communication between the drive and the PROFIBUS master has been interrupted or lost.
Check PROFIBUS cable connections and termination resistors. Verify PROFIBUS address setting on the drive. Check master controller for communication errors. Inspect cable for damage or incorrect shielding.
Frequently Asked Questions
What is the power rating and output current of the 6SE7027-2TD61-Z?
The 6SE7027-2TD61-Z is rated at approximately 75 kW with a continuous output current of 145 A, designed for 380–480 V AC three-phase supply.
What control modes does the SIMOVERT MASTERDRIVES VC support?
The MASTERDRIVES VC supports V/f control, sensorless vector control (open-loop), and closed-loop vector control with encoder feedback, enabling precise speed and torque regulation across a wide speed range.
What communication protocols are supported by this drive?
The drive supports USS protocol via RS-485 as standard, and PROFIBUS-DP via an optional or integrated communications board. SIMOLINK fiber-optic communication is also available as an option for multi-drive synchronization.
Can this drive be used in a multi-drive DC bus configuration?
Yes, the SIMOVERT MASTERDRIVES series supports DC bus coupling, allowing multiple drives to share a common DC bus for energy exchange between motoring and regenerating drives, improving overall system efficiency.
What optional technology boards are compatible with the 6SE7027-2TD61-Z?
Compatible technology boards include the T400 technology board for cam control and positioning, as well as various communication boards for PROFIBUS-DP, DeviceNet, and other fieldbus protocols.
Troubleshooting
Drive trips immediately on startup with overcurrent fault (F001)
Check motor cable insulation resistance and verify motor parameters (rated current, voltage, frequency) are correctly programmed. Measure output phase currents with a clamp meter during startup attempt.
Correct any motor wiring faults or short circuits. Re-enter motor nameplate data into the drive parameters. If parameters are correct and wiring is sound, check the drive output IGBTs for damage using a multimeter diode test.
Drive displays overvoltage fault (F002) during deceleration
Monitor DC bus voltage during deceleration using the drive diagnostics. Check if a braking resistor or regenerative unit is connected and functioning correctly.
Increase the deceleration ramp time in parameters P305/P306. Verify the braking chopper and resistor are correctly wired and the resistor value is within specification. If regenerative feedback is used, check the line feedback unit for faults.
Heatsink overtemperature fault (F004) occurring during normal operation
Check the internal cooling fan operation by listening for fan noise and verifying airflow. Measure ambient temperature inside the cabinet. Inspect heatsink for dust blockage.
Clean the heatsink fins with compressed air. Replace the cooling fan if it is not running or running slowly. Ensure cabinet ventilation is adequate and ambient temperature does not exceed 40 °C. Apply derating if operating above rated ambient temperature.
PROFIBUS communication loss causing drive to fault or stop
Check PROFIBUS cable continuity and connector integrity at both the drive and the master controller. Verify bus termination is applied only at the two physical ends of the PROFIBUS segment. Confirm the drive PROFIBUS address matches the master configuration.
Replace damaged PROFIBUS cables or connectors. Correct bus termination. Verify and correct the PROFIBUS station address on the drive. Check the master PLC program for correct drive configuration and telegram type settings.
Drive powers up but motor does not rotate when a speed setpoint is applied
Check that the drive is in the correct operating state (ready to run, no active faults). Verify enable signals (ON/OFF1, ON/OFF2, ON/OFF3) are present at the control terminals. Check the setpoint source configuration in the drive parameters.
Ensure all required digital enable inputs are energized according to the drive's control word configuration. Verify the setpoint source (analog input, fieldbus, or fixed setpoint) is correctly configured and active. Check parameter P100 (operating mode) and P554/P555 (setpoint channel) for correct configuration.
| Condition | Repair, Used, Refurbished, New in box (sealed) |
|---|
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